How Industrial Ultrasonic Cleaners Are Used in Industry

Industrial ultrasonic cleaners offer precision in cleaning parts and components without the use of harsh chemicals. Kajio provides a wide range of industrial ultrasonic cleaners and equipment, such as the Phenix III, enhance industrial cleaning processes.

In order to be effective Industrial ultrasonic cleaners need to deliver enough power for tough cleaning applications as well as gentler cleaning action for delicate parts requiring precise cleaning. Kajio’s Phenix III turn-key solution provides cleaning over a frequency range of 26 kHz to 38 KHz with power adjustable in ten steps up to 1200 Watts. Operators can adjust the cleaning action to provide exactly the intensity required to adequately clean of a particular part without eroding its surface.

Industrial ultrasonic cleaners can work using a pure water environment, although for some cleaning applications, solvents may be added to improve cleaning performance. In either case, the use of harsh and hazardous chemicals to remove contaminants is not required.

The benefits of Kaijo’s Industrial Ultrasonic Cleaners and equipment include:

·         Provides solutions to industrial cleaning problems using ultrasonic technology

·         Powerful cleaning with selectable frequencies with up to 1200 Watts of power

·         Uses an environmentally-friendly process with no harsh chemicals

·         Cleaning systems are available in easy-to-install and use turn-key solutions

·         Adjustable output and remote operation available on certain models

Kaijo is a global manufacturer of industrial ultrasonic cleaners and equipment and has been in the forefront as a leading contributor in the use and innovation of ultrasonic cleaning technology. For more details read the blog on the company site titled “How Industrial Ultrasonic Cleaners Are Used in Industry”. 

How High Power Ultrasonic Generators Provide Precise Cleaning for Industry Applications

Kajio’s Quava high-power ultrasonic generator is used in manufacturing operations that require precise cleaning of many different kinds of parts and components.

These cost-effective machines can clean using a variety of frequencies:

·         Low frequency (26 KHz or 36 KHz) - creates large cavitation bubbles that release high energy when they collapse. This frequency range enables removal of stubborn impurities from the surface of rigid and stable components, and is suitable for cleaning parts like medical tools, circuit boards, and ceramic components.

·         Higher frequency (100 KHz) - creates smaller bubbles and the energy applied to the surfaces of components is lower. This is suitable for cleaning more delicate surfaces like hard disk drive components and optical parts.

·         Highest frequency (750 KHz and 950 KHz) – this suitable for cleaning the most delicate surfaces that include finely machined components or semiconductors.

In addition to cleaning at different frequencies, the Quava high power ultrasonic generator can also adjust the power delivered to the cleaning solution (reaching up to 1200W). The high power capacity allows operators to adjust both the cleaning bubble energy and delivered power to match with the requirements of their application.

The benefits of the Quava High Power Ultrasonic Generator include:

· Improved cleaning during the manufacturing process 

· High quality and reliable industrial equipment at competitive pricing

· Cost effective and easy to use compared to chemical cleaning methods

· No field calibration needed

· Adjustable frequencies to fit your application requirements

The Quava high power ultrasonic generator is ideal for a manufacturing environment requiring a versatile ultrasonic cleaning unit. For more information read the blog article published on the site titled “How High Power Ultrasonic Generators Provide Precise Cleaning for Industry Applications”.

How Kajio's Water Resonance System Improves Performance on Ultrasonic Cleaning Systems

The water treatment technology provided by Kajio's Water Resonance System (WRS) improves the overall effectiveness of its industrial ultrasonic cleaning systems. When used with Kajio's turnkey systems, the WRS “conditions" the water to enhance bubble formation as well as for the distribution of sound waves.

WRS' water treatment technology enables Kajio's ultrasonic cleaning systems to remove impurities and contaminants more efficiently. It works by increasing the production of evenly-formed bubbles and prevents the other bubbles that can deter sound waves from transmitting. The unblocked sound waves and its resulting bubbles are distributed throughout the container, leading to more thorough cleaning.

Kajio's state-of-the-art ultrasonic cleaning system with WRS is the accessory to other Kajio ultrasonic cleaners such as the Phenix III 600 Watt and 1200 Watt models. The WRS is available in two types: The WRS (inserted into the ultrasonic cleaning system's water circulating loop) and the WRS-F (one-way operation with de-ionized water and inserted into the water supply). The WRS reduces water, chemical, and energy consumption while delivering exceptional cleaning performance.

Read the blog article “How Kaijo’s Water Resonance System Improves Performance on Ultrasonic Cleaning Systems” to learn more. You may also call 408-675-5575 or email info@kaijo-shibuya.com. 

Choosing the Right Frequency for Your Ultrasonic Cleaning Application

Choosing industrial ultrasonic cleaners and equipment with the right frequency for your specific application is essential in providing precise cleaning. Kaijo's ultrasonic cleaning systems are made to clean specific parts and do it effectively.

For cleaning metals and glass parts, the Kajio Phenix III Turn Key system (frequency range: 26 kHz to 38 kHz) can remove contaminants off certain materials such as machined parts, jewelry, glass, wires and medical equipment.

The Kajio Phenix Legend frequencies are midrange from 78 kHz to 160 kHz so it's ideal for cleaning less robust parts and equipment such as hard disk drives, LCD's, solar cells and panels, aluminum parts, quartz transducers and ceramic parts.

For gentle cleaning at high frequencies, Kajio's Quava Series can clean equipment made of soft or delicate materials as well as intricate surfaces such as semiconductors, electronic components, delicate medical instruments and LED's.

For industries having multiple cleaning operations, Kajio offers ideal cleaning systems that can operate at different frequencies that are required for your applications. Kaijo offers a wide range industrial ultrasonic cleaners and equipment to meet the needs of customers in various industries. 

For more information read the article titled “Choosing the Right Frequency for Your Ultrasonic Cleaning Application”.

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