How Ultrasonic Cleaners are Used in Automotive Cleaning Applications

Ultrasonic cleaners use high-frequency sound waves to remove impurities and contaminants from metal and plastic components. They are seen as the better solution to the traditional cleaning methods which uses harsh chemicals and mechanical scrubbing which can damage the components.

Ultrasonic cleaners are especially useful in automotive shops working with used engine parts and restoration facilities working on classic cars. A lot of automotive parts have unusual and complicated shapes, curves, holes, and crevices which mechanical scrubbing simply cannot reach. Some areas may get more mechanical scrubbing than other areas (especially the less visible ones), where the contaminants may remain.

Ultrasonic cleaners use ultrasonic signals generated in the cleaning bath which creates millions of tiny bubbles which do intensive cleaning. These bubbles help in removing oil, dirt, grease, and grime throughout the bath. While the bubbles are intensive enough to dislodge all the contaminants they will not cause damage to the metal surfaces. In addition these bubbles will clean irregularly-shaped components, holes, and crevices that are considered to be inaccessible by mere mechanical scrubbing.

Ultrasonic cleaning systems can also be changed to operate at a higher frequency to produce smaller, finer bubbles, which clean more delicate components. As a result, the ultrasonic cleaning method cleans the automotive parts thoroughly and quickly without damaging them.

Kaijo's ultrasonic cleaners can meet a wide variety of automotive cleaning needs. They provide adjustable frequencies that can be set according to the requirements of the automotive cleaning application. Kaijo's ultrasonic cleaners are cost-effective, save cleaning time, and are environmentally-friendly as well.

Contact Kaijo to learn more about their ultrasonic cleaners or read the complete article on this topic titled “How Ultrasonic Cleaners are Used in Automotive Cleaning Applications.”

Industrial Ultrasonic Cleaners for Laboratory Instruments

Industrial ultrasonic cleaners are the more sensible, practical, and environmentally-friendly alternative to conventional cleaning methods. Ultrasonic technology provides an advanced cleaning solution that removes contaminants from a variety of materials and can be adjusted to deliver robust or delicate cleaning action. This provides an ideal solution for cleaning various laboratory instruments.  

Kaijo’s Industrial Ultrasonic cleaners consist of ultrasonic generators, transducers, and cleaning tanks or containers. The generators produce ultrasonic signals, and the transducers transform these signals into ultrasonic waves in the cleaning solution. As the waves pass through the liquid, it generates bubbles between the compression peaks and collapses the bubbles within the peaks. 

The creation and collapsing of tiny bubbles provides the cleaning action that removes impurities from various industrial, medical, and laboratory instruments being cleaned.

Low frequencies produce bigger bubbles for a more robust cleaning action while high frequencies produce smaller bubbles for a more delicate cleaning action. When various lab instruments need to be cleaned the ultrasonic cleaner frequency can be adjusted to suite a particular cleaning task.

The Kaijo Phenix III turnkey ultrasonic cleaner is a cost-effective solution for cleaning laboratory instruments as well as other items like glass, porcelain, ceramics, plastics, and metals. It operates at frequencies between 26 kHz and 38 kHz and can provide up to 1200 W of power. It has a stainless steel tank (with an integrated transducer) and an ultrasonic generator.

The Kaijo's Quava Mini Industrial Ultrasonic Cleaner is smaller, but more versatile system compared to the Kaijo Phenix III. However, it is equally efficient and versatile. It operates at 26 kHz and 160 kHz, and can deliver up to 100 W of power. The Quava Mini delivers a more gentle cleaning action at higher frequencies for more delicate parts.

You may learn more about the complete line of industrial ultrasonic cleaners offered by Kaijo Shibuya, call or send an email to info@kaijo-shibuya.com. You may also learn more by reading our complete article entitled “Industrial Ultrasonic Cleaners for Laboratory Instruments.” 

7 Reasons to Clean Using the Power of Ultrasonic Cleaning Systems

There are various reasons why manufacturers and companies need to use the power of the ultrasonic cleaning system in cleaning parts and equipment.

1. Ultrasonic cleaning systems deliver improved cleaning performance
Ultrasonic transducers generate cavitation bubbles which do the cleaning. These bubbles have the ability to clean and scrub through holes, around corners, and in crevices to thoroughly clean tools and instruments. The intensity of the bubbles' cleaning action for a particular cleaning task can be adjusted by modifying the frequency and power.

2. Parts and equipment are cleaned faster
Cleaning parts and equipment with the power of the ultrasonic cleaning system are faster, less laborious and less time-consuming compared to cleaning with chemicals.

3. Ultrasonic cleaning removes contaminants without damaging parts and equipment to be cleaned.
Ultrasonic cleaning doesn't clean by blasting, scrubbing, or using harsh chemicals which can damage the parts and equipment.

4. Ultrasonic cleaning systems are environmentally-friendly
Ultrasonic cleaning doesn't use harsh cleaning chemicals which contribute to the pollution to the environment.

5. Ultrasonic cleaning is safer for workers
Ultrasonic cleaning technology doesn't use materials and cleaning techniques that are dangerous. It minimizes operator errors that can otherwise lead to accidents and other severe consequences.

6. Ultrasonic cleaners have a higher capacity than conventional systems
Cleaning is rapid and thorough, almost without experiencing down time. Put the materials to be cleaned inside the tank, and the ultrasonic cleaning technology will do its job right away.

7. Ultrasonic systems are versatile and can handle a variety of applications.
Ultrasonic cleaning systems can handle a variety of cleaning tasks required for manufacturing companies and plants using heavy equipment.

Contact Kaijo Shibuya if you would like to learn more about how an ultrasonic cleaning system is right for your applications. Reading our complete article “7 Reasons to Clean Using the Power of Ultrasonic Cleaning Systems” may also provide the answers you need.

What a Multi Ultrasonic Frequency Generator Does and the Benefits It Offers

An ultrasonic frequency generator linked with a transducer produces ultrasonic sound waves that can clean a wide variety of parts. It provides an effective alternative to traditional cleaning of industrial parts which involves the use of harsh chemicals and intense scrubbing. The generator produces ultrasonic sound waves, which in turn generates cavitation bubbles in the cleaning liquid of the tank that cleans the parts.

A multi-frequency ultrasonic generator is ideal for various cleaning applications, not to mention effective and cost-saving. Different frequencies and power levels deliver different cleaning intensities, depending on the need in the application. High frequencies produce smaller cavitation bubbles which clean more delicate surfaces, while lower frequencies generate bigger cavitation bubbles for intensive cleaning of robust parts.

Kajio has developed a full line of ultrasonic frequency generators which are ideal for most cleaning applications. They range in frequency from 19.5 kHz to 950 kHz. Kajio’s Quava Multi generator offers two versions to accommodate cleaning applications that require multiple frequencies. Each version has three frequencies, has an eight-step power output (maximum of 600 watts) and works with different types of transducers that can support all three frequencies. This allows changing of frequencies and adjusting power output without the need of replacing transducers or the ultrasonic generator setup. This provides more flexibility in changing from one cleaning task to another.

The Quava Multi Generator is designed for multiple cleaning applications, therefore is the ideal solution for various cleaning requirements for manufacturing companies with varied cleaning needs. If you have questions about the Kaijo’s ultrasonic technology, or would like a free consultation, send an email to info@kaijo-shibuya.com or call. For more details read the full article entitled “What a Multi-Ultrasonic Frequency Generator Does and the Benefits It Offers.”

The Benefits Industrial Ultrasonic Cleaners Offer over Traditional Industrial Cleaning Methods

Many manufacturing facilities have processes that involve cleaning parts and devices. Many use traditional cleaning that involves the use of harsh chemicals and mechanical scrubbing that may damage the devices. However these methods cannot easily clean particles from parts with complex shapes and crevices. This is why industrial ultrasonic cleaners have become the more preferred and acceptable alternative to these traditional methods.

Industrial ultrasonic cleaning systems involve the use of ultrasonic generator, transducers, and a tank which holds the cleaning solution and the components or parts to be cleaned. The generator powers the transducers by producing sound waves, which create energetic bubbles which act as the "cleaners" for the components in the tank. Higher frequencies produce smaller bubbles (ideal for cleaning delicate and more complex parts like hard disk drives, LCD's solar panels, etc.). Lower frequencies produce bigger bubbles (for cleaning more robust parts like glass, ceramics, lenses, medical tools, machined parts, etc.). This process can use plain water or mild cleaning solvents.

Kaijo’s industrial ultrasonic cleaners emphasize ease of use and flexibility to meet the needs of various cleaning applications. This system can operate at frequencies that range from 19.5 kHz to 1.6 MHz.

Kaijo’s Phenix III turnkey ultrasonic cleaning system can operate at 26 or 38 kHz and can deliver 600W or 1200W of power. This is usually used for low-frequency cleaning applications.

For higher-frequency cleaning Kajio has a range of several systems to meet different requirements. These systems include the Phenix Legend ultrasonic generators (which can operate up to 160 kHz) and the Quava generators (up to 950 kHz). To learn more about the complete line of industrial ultrasonic cleaning systems offered by Kaijo Shibuya, call or send an email to info@kaijo-shibuya.com. You may also learn more by reading our complete article entitled “The Benefits Industrial Ultrasonic Cleaners Offer over Traditional Cleaning Methods.”

Advantages Kajio Provides Over Other Ultrasonic Cleaner Manufacturers

The primary reasons for the development and use of ultrasonic cleaning systems has been the need to reduce the use of harsh cleaning chemicals for environmental reasons, and the desire for faster and more effective cleaning action tailored to the cleaning application.

Various ultrasonic cleaner manufacturers and suppliers provide systems to clean a wide range of manufactured parts from ceramics to semiconductor wafers to medical and optical tools, however it’s important that the right equipment, frequency and power levels be selected for the specific cleaning application requirements.

Kajio can provide complete turnkey ultrasonic systems as well as ultrasonic generators, tank-mounted or immersible transducers and cleaning tanks. Kajio’s systems can operate at frequencies that range from 19.5 kHz (for a more robust cleaning action of rugged parts) up to 1.6 MHz for (for a finer, gentle cleaning of more delicate parts). These cleaning systems feature precise controls which can handle several or a range of frequencies, as well as remote and automation computer commands (in some of the models).

Advantages that Kajio provides over other industrial ultrasonic cleaner manufacturers include:

1. Products that are designed and built to the highest standards using high quality components.

2. Ultrasonic cleaning systems that are easy to use, quick to install, and reliable to operate.

3. Systems that use state-of-the-art features and the latest technology.

Managers and process engineers at industrial facilities using various cleaning applications can switch from using harsh cleaning methods to ultrasonic cleaning systems supplied by Kajio. They not only ensure more rapid and thorough cleaning, but also help minimize environmentally hazardous wastes and the cost of using cleaning chemicals.

With the many advantages of using Kaijo’s advanced ultrasonic system technology, manufacturers may want to learn more by calling for a free consultation or quote at 408-675-5575 or emailing info@kaijo-shibuya.com. For more detailed information read the main article on the website titled “Advantages Kaijo Provides Over Other Ultrasonic Cleaner Manufacturers” to learn more now.

How the Immersible Ultrasonic Transducer Is Used in Industrial Cleaning Applications

Facility managers and process engineers at industrial facilities can use ultrasonic cleaning solutions to reduce chemical usage and improve their industrial cleaning tasks. Turnkey systems that include transducers, generators and tanks are available, however for some industrial cleaning applications a more flexible solution may be needed that uses a portable immersible ultrasonic transducer.  

Kaijo provides various models of immersible ultrasonic transducers. These units can be immersed into existing tanks and will be compatible with any Kajio ultrasonic generator. They come in 600 Watt and 1200 Watt versions and operate frequencies from 26 kHz to 160 kHz. To ensure thorough and effective cleaning ultrasonic transducers need to operate at the proper frequency and power level according to the requirements needed in the cleaning application.

Kajio's immersible ultrasonic transducers are also flexible in providing cleaning solutions required for cleaning different components. For cleaning small, delicate parts, a higher frequency (such as 130 kHz and 160 kHz) the transducer generates smaller cavitation bubbles that collapse with less energy which results in finer, gentler cleaning. For robust components with heavy contamination, a transducer running at a lower frequency generates larger cavitation bubbles which provide more robust cleaning. The power of the transducer dictates the number of bubbles the transducer will generate. For cleaning bigger parts, several transducers can be placed into a larger tank to handle to handle the required cleaning at the proper frequency.

Immersible transducers are typically used to clean parts and components in different size tanks that are too big to fit in the standard tanks of turnkey items. They can also be placed in any tank in single or multiple configurations, and can be mounted vertically or horizontally, and can be adjusted to handle various cleaning applications.

Manufacturers that replace the use of chemical and mechanical cleaning processes with ultrasonic cleaning systems can reduce their chemical costs and improve their operating efficiency. For more detailed information on using Kaijo’s immersible ultrasonic transducer for your application read the main article on the website titled “How the Immersible Ultrasonic Transducer is Used in Industrial Cleaning Applications.”