Kaijo’s New Phenix Hyper Ultrasonic Generator Provides Optimum Cleaning Results

Kaijo’s new Phenix Hyper cleaning generator, along with the Hyper immersible transducer, deliver improved cleaning performance using the latest ultrasonic technology.

The generator features the usual ultrasonic controls, operates at 78 kHz and can deliver up to 1200 W output power. Kaijo’s Phenix Hyper ultrasonic cleaning generator can be used with the standard sweep frequency mode but also features the new Hyper mode which allows more effective cleaning that provides a uniform ultrasonic pattern that totally fills the process tank.

It has a user-friendly operator interface and has various alarm, display, and interlock functions which guarantee reliable and safe operation.

The Hyper immersible transducer is designed to work specifically with the Phenix Hyper generator. This high-polish stainless steel transducer is ideal for immersion in cleaning solutions (such as mild detergents) up to 80 degrees C.

This new system also represents a user-friendly turn-key solution for applications with an existing tank.

The Phenix Hyper Ultrasonic Generator together with the Hyper immersible transducer provide improved and more effective cleaning, ease of operation and reliable performance. This new system addresses problems pertaining to poor or incomplete cleaning and reduces surface damage to cleaned parts. Parts made from metal, glass and ceramics can be cleaned effectively on all sides, even if they have complex shapes with hard-to-reach places. The Hyper ultrasonic cleaning technology works wherever the cleaning solution can penetrate by removing fine contaminants quickly and completely throughout the cleaning tank.

Learn more about the new Phenix Hyper Ultrasonic Generator by reading the complete article entitled “Kaijo’s New Phenix Hyper Ultrasonic Generator Provides Optimum Cleaning Results”. You may also send an email to info@kaijo-shibuya.com if you have questions or want a free consultation.

Time Vs. Money: How an Ultrasonic Cleaning System Saves Both

Ultrasonic cleaning systems can clean parts and components quickly and thoroughly and provide a superior option compared to traditional methods that use harsh chemicals and mechanical brushing. Plus, these systems help reduce cleaning costs considerably, they also save time and increase the efficiency of many production lines or manufacturing processes.

Ultrasonic cleaning process works by placing the items to be cleaned in a cleaning liquid of a cleaning tank. The sound waves generate cavitation bubbles in the cleaning liquid. These microscopic bubbles dislodge contaminants from the surfaces of the items being cleaned.

Ultrasonic cleaning saves time because the items do not need to be soaked in the cleaning liquid in order to soften the dirt. Subsequent manual scrubbing with pressure sprays is also no longer needed. In ultrasonic cleaning, the bubbles do the cleaning and scrubbing action, and they could clean even the more complicated parts, shapes, holes, and crevices of the items, resulting in quick but thorough cleaning.

The cost savings come from various sources. Because of the high performance of the ultrasonic systems, the need for water and power are reduced and the use of harsh chemicals is eliminated. Depending on the cleaning chemicals previously used, various chemical handling equipment and processing may no longer be needed.

High performance ultrasonic cleaning systems save on power usage since a typical system uses up to 1200 Watts, lower than the power used by conventional cleaning systems. Water use is also reduced because only one tank is needed for cleaning. These reductions translate into bigger savings.

You can learn more about Kaijo’s ultrasonic cleaning systems by reading the complete article titled “Time Vs. Money: How an Ultrasonic Cleaning System Saves Both.” Contact Kaijo for a free consultation or quote at info@kaijo-shibuya.com or call 408-675-5575.

How an Ultrasonic Generator Works

The ultrasonic generator is the heart of an ultrasonic cleaning system. It generates the high-frequency signal, which the ultrasonic transducers convert to sound waves of the cleaning solution within a cleaning tank. In addition to generating the signal, the ultrasonic generator controls the frequency and the power levels to produce several or a range of frequencies as part of an integrated, turnkey solution or independently to power separate transducers.

As the sound waves go through the cleaning liquid, the cavitation bubbles start to emerge in the low-pressure troughs of the waves, then collapse in high-pressure peaks. This action of the microscopic bubbles leads to a powerful scrubbing action that helps dislodge the dirt and particles off the surfaces of parts (in the cleaning liquid of the cleaning tank). The bubbles can even clean hard-to-reach places like holes and crevices, leaving the item thoroughly cleaned. Ultrasonic cleaning systems are generally considered superior to other traditional methods that use chemicals or mechanical scrubbing.

Apart from producing the high-quality signal, Kaijo’s ultrasonic generators provide the frequency needed to optimize cleaning performance for the specific cleaning application. Setting the right frequency is the key factor for an effective cleaning:

·         Low frequency (26 kHz to 38 kHz range) - This frequency produces large, energetic cavitation bubbles, making them suitable for cleaning machined parts, glass, and wires.

·         Mid-range frequency (78 kHz to 160 kHz) - The bubbles become smaller and the cleaning action is gentler. Suitable for cleaning hard disk drives, solar panels, and ceramic parts.

·         High frequency (450 kHz to 950 kHz) - The bubbles become even smaller and the cleaning action is at its most delicate. Suitable for cleaning semiconductors, LED's and fragile medical components.

If an Ultrasonic generator is used with a single process to always clean the same parts, selecting a single-frequency model is a good choice. For general-purpose usage, where the ultrasonic cleaning system may be used in a wide variety of cleaning applications, a generator that can produce a range of frequencies is the best option.

Read the complete article titled “How an Ultrasonic Generator Works” for additional information. If you have questions, want a free consultation or quote, contact Kaijo at 408-675-5575 or send an email to info@kaijo-shibuya.com.

How to Design an Ultrasonic Cleaning System for Your Application

Ultrasonic cleaning systems are an ideal solution for many industrial cleaning applications although the various components need to be selected according to the specific application they are used in. Both the operating frequencies of the system and the tank size are critical factors in selecting the right system. In addition, the power of the system, and the type of transducers used will impact how the system performs for a specific application.

Choosing the right type of ultrasonic cleaning system is important. Ultrasonic cleaning systems are made up of an ultrasonic generator which produces the ultrasonic signal and the transducers that convert the signal into sound waves in the cleaning solution of the cleaning tank. The components can be purchased separately or as a complete turn-key ultrasonic cleaning system that incorporates three components into one integrated package. Transducers can either be immersible units that can be moved or versions that are mounted or bolted onto the cleaning tank.

The size and shape of the parts determine the size of the cleaning tanks and the type of basket needed. The bigger the cleaning tank and part being cleaned, the more power will be required. Large numbers of smaller components may also need a bigger cleaning tank. A large tank need more power and may require several ultrasonic transducers to cover the whole tank.

The type of part material being cleaned and the nature of the contaminant determine the level of the frequency needed for the cleaning application. Low frequencies (20 kHz to 40 kHz) are best for cleaning heavy dirt from rugged parts (like metals and glass), while high frequencies (100 kHz) are ideal for removing dirt from delicate components (like solar cells, and fragile machine parts). Choosing the wrong frequency can result in either slow or ineffective cleaning, or even damage to the parts being cleaned.

Kaijo can help you choose the best system for your needs. Read the complete article “How to Design an Ultrasonic Cleaning System for Your Application” for more details. If you have questions or want a free consultation or quote call 408-675-5575 or send an email to info@kaijo-shibuya.com.

How Cleaning Ultrasonic Tanks Work

Ultrasonic cleaning tanks hold the water or cleaning solution that cleans parts and components through the action of cavitation bubbles produced by the ultrasonic sound waves. The sound waves come from the ultrasonic generator that is mounted inside the tank.

The cavitation bubbles provide the intense scrubbing and cleaning action through the liquid and can lift dirt even in hard-to-reach places such as tiny holes and crevices of the components being cleaned.

Kaijo's ultrasonic cleaning tanks are made of thick gloss polished stainless steel. They're specifically designed to withstand the cleaning action and vibrations generated by the transducers. Usually mounted on the tanks, the transducers convert the electric signal (from the ultrasonic generator) into sound waves, which produce the cavitation bubbles that provide the cleaning action. The ultrasonic tanks are specifically designed to withstand the cleaning action and vibrations created by ultrasonic transducers and are constructed to satisfy many different cleaning requirements.

Ultrasonic cleaning tanks are designed for use in a wide variety of industrial cleaning applications. They come in various sizes depending on the cleaning power required for a specific cleaning application. With over 60 years of experience in ultrasonic cleaning technology, Kaijo can help analyze your cleaning requirements and offer solutions to your specific needs.

Kaijo’s ultrasonic cleaning tanks are available with mounted transducers and generators that operate at either 26 kHz, 38 kHz or 78 kHz. These cleaning tanks are complete systems that deliver robust cleaning performance that clean most part in about 10 minutes. Kaijo’s Phenix III generator can be combined with these ultrasonic cleaning tanks and mounted transducers to provide a cost-effective and complete turn-key system.

The complete article titled “How Cleaning Ultrasonic Tanks Work” explains in more detail. If you want a free consultation or quote, contact info@kaijo-shibuya.com or call at 408-675-5575.

Can My Parts Be Cleaned Using Ultrasonics?

Can your manufacturing parts, tools and equipment be cleaned using ultrasonics? The answer is definitely yes. Ultrasonic cleaning works by the action of microscopic bubbles in a cleaning bath usually filled with water (or water with a mild cleaning solvent). As the ultrasonic waves travel through the bath, the waves produce crests of high and low pressure. This generates cavitation bubbles which create an intense cleaning action, leading to the thorough removal of contaminants from the surface of parts, tools or equipment being cleaned.

Ultrasonic cleaning systems deliver an optimum cleaning performance compared to traditional cleaning methods like mechanical scrubbing and harsh chemicals, which are not as effective in cleaning parts and also time-consuming and expensive.

An Ultrasonic cleaning system can increase production facility efficiency by reducing cleaning time, however the right characteristics need to be used for a specific cleaning application. Choosing the right frequency and power level is needed for optimal results in a particular cleaning application.

Systems with low frequencies (26 kHz to 38 kHz) create comparatively large bubbles, ideal for robust cleaning of certain hard surfaces (like steel, copper, and glass). Systems operating at higher frequencies (100 kHz and above) generate smaller bubbles that create a gentle cleaning action for delicate surfaces (such as medical tools and solar cells).

Kajio's Phenix turkey ultrasonic cleaning system proves to be versatile and able to meet a variety of requirements in many typical cleaning applications. The system includes:

·         the ultrasonic generator (which generates the electric signal)

·         the transducer (which converts the electric signal into the ultrasonic waves, from which the cavitation bubbles are ultimately formed)

·         the cleaning tank (which holds the parts to be cleaned, the transducer and the cleaning solution).

The system offers different tank sizes and can operate in sweep or fixed frequency modes. It also provides up to 1200 watts or power at 26kHz or 38 KHz.

For more information read complete article titled “Can My Parts Be Cleaned Using Ultrasonics?” Contact Kaijo’s staff of experts to get a free consultation to determine what Ultrasonic cleaning system will work best for your cleaning application by emailing info@kaijo-shibuya.com or by calling 408-675-5575.

Ultrasonic Cleaning 101: What Are Ultrasonic Waves and How Do They Clean?

How does ultrasonic cleaning work? Ultrasonic cleaning systems use ultrasonic waves to clean parts, tools, and equipment quickly, thoroughly and effectively. Typical features of the ultrasonic cleaning system include an ultrasonic generator, a transducer, and a cleaning tank.

The ultrasonic generator generates an electric signal at the required ultrasonic frequency, which ranges from 26 kHz to 200 kHz; it may be designed for a single frequency or a frequency range.

The transducer is usually submerged in the cleaning solution. Once it receives the electric signal from the ultrasonic generator, it converts the signal into ultrasonic waves in the cleaning solution. When this happens, the transducer's metal plate vibrates at the ultrasonic frequency and fills the liquid with the ultrasonic waves.  High performance industrial ultrasonic cleaners use plain water to clean but adding a mild detergent and heating the solution can assist with some contaminants.

The cleaning tank holds the items to be cleaned, the cleaning liquid and the transducer. It may include a basket to keep the items from touching the tank's walls and bottom, and may also include a heater to warm the liquid.

While all industrial ultrasonic cleaners work in the same way, the operating frequency will influence what kinds of parts can receive the most effective cleaning. Generally lower frequencies are good for heavy dirt and contamination on harder surfaces while higher frequencies are most effective for delicate cleaning applications on softer surfaces.

The ultrasonic waves effectively and thoroughly remove contaminants from the surface of the being cleaned through the action of the cavitation bubbles. The ultrasonic waves produced by the generator travel in the cleaning solution, the peaks, and troughs becoming areas of high and low pressure. The bubbles form and the collapse under low and high pressure, respectively, creating the scrubbing action that lifts the impurities from the surface.

Low frequencies (26 kHz to 38 kHz) create comparatively large bubbles that provide a more intense and robust cleaning action for certain items like glass and metal tools. High frequencies (100 kHz and higher) gives off a gentler cleaning action -- ideal for cleaning delicate tools and parts such as solar cells and medical equipment. Choosing the correct frequency and other features in the ultrasonic cleaning system is critical to ensure optimal cleaning performance.

For more details read the complete article titled “Ultrasonic Cleaning 101: What are Ultrasonic Waves and How Do They Clean?” If you have questions or would like a free quote, send an email to info@kaijo-shibuya.com or call 408-675-5575.