Why Plastic Manufacturers Use Ultrasonic Cleaning Systems

Plastic product manufacturers need effective and reliable cleaning solutions to keep their fabrication processes running efficiently. For many decades they've been using the traditional cleaning methods which involve the use of harsh chemicals and mechanical scrubbing of molds used in creating plastic shapes as well as tools used in finishing plastic products. These methods can be time-consuming and costly, not to mention they may also damage tools and mold surfaces.

Ultrasonic cleaning systems provide a solution to these cleaning challenges. How do they work? Manufacturers use a tank which contains a mild cleaning solution. The ultrasonic transducer may be immersed into the tank or may be bolted onto the tank. The transducer receives high-frequency electrical signals generated by the ultrasonic generator and then converts these signals into sound waves that travel through the cleaning solution in the tank.

The sound waves generated by ultrasonic cleaning systems create tiny bubbles that do the cleaning action of removing dirt, contaminants or any other impurities from the surface. The scrubbing action of these bubbles is so powerful that they can also clean items with complicated shapes, holes, and crevices that mechanical scrubbing cannot reach. Within ten to fifteen minutes, the parts will be cleaned down to their original surface.

Apart from being effective and quick in cleaning components like molds and tools, ultrasonic cleaning systems are also cost-effective, require less continuous monitoring, are environmentally safe, leave no contamination or residue along with other benefits.

Kaijo's ultrasonic cleaning systems are available in a wide range of options that include both turnkey systems and individual system components. These systems typically operate in a wide range of frequencies for various cleaning applications without affecting or damaging the surfaces of the molds and tools to be cleaned.

Read our complete article “Why Plastic Manufacturers Use Ultrasonic Cleaning Systems” to learn how the ultrasonic cleaning system can be used by plastic manufacturers. You can call Kaijo for a free consultation or quote or email them at info@kaijo-shibuya.com.