Aerospace industry manufacturers need to provide
high-precision parts and also maintain and repair parts in production that are
used in complex engines and machinery. Production parts and parts from
maintenance and repair operations are usually contaminated by grease, dirt, soot, and lubricants as a result of the normal
operation.
These parts and tools are traditionally cleaned by either
manually washing or scrubbing, or by using harsh solvents. But there’s a better
alternative to the traditional cleaning methods – the use of ultrasonic
cleaning systems, which saves both time and money along with providing
an environmentally friendly process that cleans parts fast and efficiently.
Ultrasonic
cleaning systems are made up of an ultrasonic generator, transducer and a
cleaning tank. The ultrasonic generator is the “heart” of an ultrasonic cleaning
system. The Ultrasonic
transducers are installed inside the cleaning tank and convert electric signals
from the generator into sound waves in the cleaning solution of the tank. These
sound waves create microscopic bubbles that do the cleaning and scrubbing
action, lifting away contaminants from the surfaces of the items (such as tools)
in the cleaning solution. It leaves the items completely cleaned with no
particles left over.
More aerospace
manufacturers have transitioned to using ultrasonic
cleaning systems from old traditional cleaning methods, for a number of reasons:
·
The cleaning of parts is more effective, efficient and thorough – the
microscopic cleaning bubbles have the ability to penetrate and clean even in
crevices, holes, and other more complicated and harder-to-reach areas of the
tools being cleaned.
·
The cleaning fluid may consist of plain water or only a mild cleaning
solution. No harsh and toxic cleaning chemicals needed.
·
It is faster.
·
It doesn’t require manual or mechanical scrubbing.
·
It is cost-effective.
·
It is safer to use compared to using harsh chemicals.
·
The frequencies of the signal can be adjusted to allow appropriate
cleaning of robust or delicate tools and items.
If you have
questions about how the Kaijo’s Ultrasonic cleaning systems can be used in your
application, read the complete article entitled “Why Ultrasonic
Cleaning Systems Are Used by Aerospace Manufacturers”. You may also
contact Kaijo by phone at 408-675-5575 or by emailing at
info@kaijo-shibuya.com.
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