How Ultrasonic Cleaners are Used in Automotive Cleaning Applications

Ultrasonic cleaners use high-frequency sound waves to remove impurities and contaminants from metal and plastic components. They are seen as the better solution to the traditional cleaning methods which uses harsh chemicals and mechanical scrubbing which can damage the components.

Ultrasonic cleaners are especially useful in automotive shops working with used engine parts and restoration facilities working on classic cars. A lot of automotive parts have unusual and complicated shapes, curves, holes, and crevices which mechanical scrubbing simply cannot reach. Some areas may get more mechanical scrubbing than other areas (especially the less visible ones), where the contaminants may remain.

Ultrasonic cleaners use ultrasonic signals generated in the cleaning bath which creates millions of tiny bubbles which do intensive cleaning. These bubbles help in removing oil, dirt, grease, and grime throughout the bath. While the bubbles are intensive enough to dislodge all the contaminants they will not cause damage to the metal surfaces. In addition these bubbles will clean irregularly-shaped components, holes, and crevices that are considered to be inaccessible by mere mechanical scrubbing.

Ultrasonic cleaning systems can also be changed to operate at a higher frequency to produce smaller, finer bubbles, which clean more delicate components. As a result, the ultrasonic cleaning method cleans the automotive parts thoroughly and quickly without damaging them.

Kaijo's ultrasonic cleaners can meet a wide variety of automotive cleaning needs. They provide adjustable frequencies that can be set according to the requirements of the automotive cleaning application. Kaijo's ultrasonic cleaners are cost-effective, save cleaning time, and are environmentally-friendly as well.

Contact Kaijo to learn more about their ultrasonic cleaners or read the complete article on this topic titled “How Ultrasonic Cleaners are Used in Automotive Cleaning Applications.”

Industrial Ultrasonic Cleaners for Laboratory Instruments

Industrial ultrasonic cleaners are the more sensible, practical, and environmentally-friendly alternative to conventional cleaning methods. Ultrasonic technology provides an advanced cleaning solution that removes contaminants from a variety of materials and can be adjusted to deliver robust or delicate cleaning action. This provides an ideal solution for cleaning various laboratory instruments.  

Kaijo’s Industrial Ultrasonic cleaners consist of ultrasonic generators, transducers, and cleaning tanks or containers. The generators produce ultrasonic signals, and the transducers transform these signals into ultrasonic waves in the cleaning solution. As the waves pass through the liquid, it generates bubbles between the compression peaks and collapses the bubbles within the peaks. 

The creation and collapsing of tiny bubbles provides the cleaning action that removes impurities from various industrial, medical, and laboratory instruments being cleaned.

Low frequencies produce bigger bubbles for a more robust cleaning action while high frequencies produce smaller bubbles for a more delicate cleaning action. When various lab instruments need to be cleaned the ultrasonic cleaner frequency can be adjusted to suite a particular cleaning task.

The Kaijo Phenix III turnkey ultrasonic cleaner is a cost-effective solution for cleaning laboratory instruments as well as other items like glass, porcelain, ceramics, plastics, and metals. It operates at frequencies between 26 kHz and 38 kHz and can provide up to 1200 W of power. It has a stainless steel tank (with an integrated transducer) and an ultrasonic generator.

The Kaijo's Quava Mini Industrial Ultrasonic Cleaner is smaller, but more versatile system compared to the Kaijo Phenix III. However, it is equally efficient and versatile. It operates at 26 kHz and 160 kHz, and can deliver up to 100 W of power. The Quava Mini delivers a more gentle cleaning action at higher frequencies for more delicate parts.

You may learn more about the complete line of industrial ultrasonic cleaners offered by Kaijo Shibuya, call or send an email to info@kaijo-shibuya.com. You may also learn more by reading our complete article entitled “Industrial Ultrasonic Cleaners for Laboratory Instruments.” 

7 Reasons to Clean Using the Power of Ultrasonic Cleaning Systems

There are various reasons why manufacturers and companies need to use the power of the ultrasonic cleaning system in cleaning parts and equipment.

1. Ultrasonic cleaning systems deliver improved cleaning performance
Ultrasonic transducers generate cavitation bubbles which do the cleaning. These bubbles have the ability to clean and scrub through holes, around corners, and in crevices to thoroughly clean tools and instruments. The intensity of the bubbles' cleaning action for a particular cleaning task can be adjusted by modifying the frequency and power.

2. Parts and equipment are cleaned faster
Cleaning parts and equipment with the power of the ultrasonic cleaning system are faster, less laborious and less time-consuming compared to cleaning with chemicals.

3. Ultrasonic cleaning removes contaminants without damaging parts and equipment to be cleaned.
Ultrasonic cleaning doesn't clean by blasting, scrubbing, or using harsh chemicals which can damage the parts and equipment.

4. Ultrasonic cleaning systems are environmentally-friendly
Ultrasonic cleaning doesn't use harsh cleaning chemicals which contribute to the pollution to the environment.

5. Ultrasonic cleaning is safer for workers
Ultrasonic cleaning technology doesn't use materials and cleaning techniques that are dangerous. It minimizes operator errors that can otherwise lead to accidents and other severe consequences.

6. Ultrasonic cleaners have a higher capacity than conventional systems
Cleaning is rapid and thorough, almost without experiencing down time. Put the materials to be cleaned inside the tank, and the ultrasonic cleaning technology will do its job right away.

7. Ultrasonic systems are versatile and can handle a variety of applications.
Ultrasonic cleaning systems can handle a variety of cleaning tasks required for manufacturing companies and plants using heavy equipment.

Contact Kaijo Shibuya if you would like to learn more about how an ultrasonic cleaning system is right for your applications. Reading our complete article “7 Reasons to Clean Using the Power of Ultrasonic Cleaning Systems” may also provide the answers you need.

What a Multi Ultrasonic Frequency Generator Does and the Benefits It Offers

An ultrasonic frequency generator linked with a transducer produces ultrasonic sound waves that can clean a wide variety of parts. It provides an effective alternative to traditional cleaning of industrial parts which involves the use of harsh chemicals and intense scrubbing. The generator produces ultrasonic sound waves, which in turn generates cavitation bubbles in the cleaning liquid of the tank that cleans the parts.

A multi-frequency ultrasonic generator is ideal for various cleaning applications, not to mention effective and cost-saving. Different frequencies and power levels deliver different cleaning intensities, depending on the need in the application. High frequencies produce smaller cavitation bubbles which clean more delicate surfaces, while lower frequencies generate bigger cavitation bubbles for intensive cleaning of robust parts.

Kajio has developed a full line of ultrasonic frequency generators which are ideal for most cleaning applications. They range in frequency from 19.5 kHz to 950 kHz. Kajio’s Quava Multi generator offers two versions to accommodate cleaning applications that require multiple frequencies. Each version has three frequencies, has an eight-step power output (maximum of 600 watts) and works with different types of transducers that can support all three frequencies. This allows changing of frequencies and adjusting power output without the need of replacing transducers or the ultrasonic generator setup. This provides more flexibility in changing from one cleaning task to another.

The Quava Multi Generator is designed for multiple cleaning applications, therefore is the ideal solution for various cleaning requirements for manufacturing companies with varied cleaning needs. If you have questions about the Kaijo’s ultrasonic technology, or would like a free consultation, send an email to info@kaijo-shibuya.com or call. For more details read the full article entitled “What a Multi-Ultrasonic Frequency Generator Does and the Benefits It Offers.”

The Benefits Industrial Ultrasonic Cleaners Offer over Traditional Industrial Cleaning Methods

Many manufacturing facilities have processes that involve cleaning parts and devices. Many use traditional cleaning that involves the use of harsh chemicals and mechanical scrubbing that may damage the devices. However these methods cannot easily clean particles from parts with complex shapes and crevices. This is why industrial ultrasonic cleaners have become the more preferred and acceptable alternative to these traditional methods.

Industrial ultrasonic cleaning systems involve the use of ultrasonic generator, transducers, and a tank which holds the cleaning solution and the components or parts to be cleaned. The generator powers the transducers by producing sound waves, which create energetic bubbles which act as the "cleaners" for the components in the tank. Higher frequencies produce smaller bubbles (ideal for cleaning delicate and more complex parts like hard disk drives, LCD's solar panels, etc.). Lower frequencies produce bigger bubbles (for cleaning more robust parts like glass, ceramics, lenses, medical tools, machined parts, etc.). This process can use plain water or mild cleaning solvents.

Kaijo’s industrial ultrasonic cleaners emphasize ease of use and flexibility to meet the needs of various cleaning applications. This system can operate at frequencies that range from 19.5 kHz to 1.6 MHz.

Kaijo’s Phenix III turnkey ultrasonic cleaning system can operate at 26 or 38 kHz and can deliver 600W or 1200W of power. This is usually used for low-frequency cleaning applications.

For higher-frequency cleaning Kajio has a range of several systems to meet different requirements. These systems include the Phenix Legend ultrasonic generators (which can operate up to 160 kHz) and the Quava generators (up to 950 kHz). To learn more about the complete line of industrial ultrasonic cleaning systems offered by Kaijo Shibuya, call or send an email to info@kaijo-shibuya.com. You may also learn more by reading our complete article entitled “The Benefits Industrial Ultrasonic Cleaners Offer over Traditional Cleaning Methods.”

Advantages Kajio Provides Over Other Ultrasonic Cleaner Manufacturers

The primary reasons for the development and use of ultrasonic cleaning systems has been the need to reduce the use of harsh cleaning chemicals for environmental reasons, and the desire for faster and more effective cleaning action tailored to the cleaning application.

Various ultrasonic cleaner manufacturers and suppliers provide systems to clean a wide range of manufactured parts from ceramics to semiconductor wafers to medical and optical tools, however it’s important that the right equipment, frequency and power levels be selected for the specific cleaning application requirements.

Kajio can provide complete turnkey ultrasonic systems as well as ultrasonic generators, tank-mounted or immersible transducers and cleaning tanks. Kajio’s systems can operate at frequencies that range from 19.5 kHz (for a more robust cleaning action of rugged parts) up to 1.6 MHz for (for a finer, gentle cleaning of more delicate parts). These cleaning systems feature precise controls which can handle several or a range of frequencies, as well as remote and automation computer commands (in some of the models).

Advantages that Kajio provides over other industrial ultrasonic cleaner manufacturers include:

1. Products that are designed and built to the highest standards using high quality components.

2. Ultrasonic cleaning systems that are easy to use, quick to install, and reliable to operate.

3. Systems that use state-of-the-art features and the latest technology.

Managers and process engineers at industrial facilities using various cleaning applications can switch from using harsh cleaning methods to ultrasonic cleaning systems supplied by Kajio. They not only ensure more rapid and thorough cleaning, but also help minimize environmentally hazardous wastes and the cost of using cleaning chemicals.

With the many advantages of using Kaijo’s advanced ultrasonic system technology, manufacturers may want to learn more by calling for a free consultation or quote at 408-675-5575 or emailing info@kaijo-shibuya.com. For more detailed information read the main article on the website titled “Advantages Kaijo Provides Over Other Ultrasonic Cleaner Manufacturers” to learn more now.

How the Immersible Ultrasonic Transducer Is Used in Industrial Cleaning Applications

Facility managers and process engineers at industrial facilities can use ultrasonic cleaning solutions to reduce chemical usage and improve their industrial cleaning tasks. Turnkey systems that include transducers, generators and tanks are available, however for some industrial cleaning applications a more flexible solution may be needed that uses a portable immersible ultrasonic transducer.  

Kaijo provides various models of immersible ultrasonic transducers. These units can be immersed into existing tanks and will be compatible with any Kajio ultrasonic generator. They come in 600 Watt and 1200 Watt versions and operate frequencies from 26 kHz to 160 kHz. To ensure thorough and effective cleaning ultrasonic transducers need to operate at the proper frequency and power level according to the requirements needed in the cleaning application.

Kajio's immersible ultrasonic transducers are also flexible in providing cleaning solutions required for cleaning different components. For cleaning small, delicate parts, a higher frequency (such as 130 kHz and 160 kHz) the transducer generates smaller cavitation bubbles that collapse with less energy which results in finer, gentler cleaning. For robust components with heavy contamination, a transducer running at a lower frequency generates larger cavitation bubbles which provide more robust cleaning. The power of the transducer dictates the number of bubbles the transducer will generate. For cleaning bigger parts, several transducers can be placed into a larger tank to handle to handle the required cleaning at the proper frequency.

Immersible transducers are typically used to clean parts and components in different size tanks that are too big to fit in the standard tanks of turnkey items. They can also be placed in any tank in single or multiple configurations, and can be mounted vertically or horizontally, and can be adjusted to handle various cleaning applications.

Manufacturers that replace the use of chemical and mechanical cleaning processes with ultrasonic cleaning systems can reduce their chemical costs and improve their operating efficiency. For more detailed information on using Kaijo’s immersible ultrasonic transducer for your application read the main article on the website titled “How the Immersible Ultrasonic Transducer is Used in Industrial Cleaning Applications.”

No Need for Chemicals -- Ultrasonic Waves Clean in Water

Traditional cleaning of machine parts and components involves using strong chemicals that need to be disposed of and are environmentally hazardous. Industrial ultrasonic cleaners using ultrasonic waves, on the other hand, do not need harsh cleaning chemicals and instead only use plain water to achieve the same results.

Kajio's ultrasonic cleaning systems use an ultrasonic generator to produce high frequency electric signals whose frequency ranges from 20 kHz to 200 kHz. These signals are fed to a transducer which is immersed in the water bath. The transducer vibrates which converts the electrical signal into sound waves in the water.

The sound waves produce tiny cavitation bubbles that appear and collapse. These bubbles scrub the surface they are cleaning and remove contaminants and foreign particles. Low frequencies produce larger bubbles that clean robust materials intensely while high frequencies produce smaller bubbles that are gentler to clean delicate surfaces.

For business owners and managers at manufacturing facilities that are faced with the high cost of using chemicals and complying with environmental regulations, ultrasonic cleaners represent an attractive alternative. In addition to cost savings industrial ultrasonic cleaners operate faster and more effectively than chemicals and solvents. Cleaning with ultrasonic waves is quick, thorough, and mechanical. Ultrasonic waves can also clean small holes and crevices plus do not cause damage to the parts being cleaned.

Kajio's ultrasonic cleaning systems include the Phenix III Turn Key Ultrasonic Cleaning System for both general and specialized industrial use, and as well as the Quava Mini table top ultrasonic system for cleaning smaller delicate parts. Individual parts include ultrasonic generators, transducers and tanks that hold the water where the parts are cleaned.

Customers who want to change from traditional cleaning methods can use the latest ultrasonic technology using one of Kaijo’s industrial ultrasonic cleaners.  Kaijo’s experienced support team will ensure that customers select the best system suited for their particular applications. For further information, read the main article on Kaijo’s website entitled “No Need for Chemicals – Ultrasonic Waves in Water.” 

Why 40 kHz Ultrasonic Transducers Are Used by Manufacturers in Cleaning Applications

Ultrasonic cleaning systems offer significant advantages to manufacturers over traditional chemical-based cleaning methods. Ultrasonic cleaning systems provide lower operational cost savings since they don’t use harsh cleaning chemicals that require compliance with environmental regulations. They are also clean faster and are more effective in removing surface containments and residues from irregularly-shaped surfaces of components or devices. Before purchasing an ultrasonic system a customer first needs to determine which frequency will work best for their cleaning application.

 

Ultrasonic cleaning systems operate at frequencies that range between 20 kHz and 200 kHz. The cleaning system consists of a generator, transducer and a cleaning tank. The transducer generates ultrasonic waves that produce bubbles in the water of the cleaning tank. At lower frequencies larger bubbles are created that provide more intensive cleaning while smaller bubbles are created at high frequencies which clean more gently. A 40 khz ultrasonic transducer generates mid-range to large bubbles which effectively cleans a wide range of manufactured parts that is needed by manufacturers.

The nature of contamination or dirt on the parts or components to be cleaned will determine which frequency will work best for ultrasonic cleaning. Robust parts that have heavy deposits to be removed will require a lower frequency with intensive cleaning. Delicate parts with only dirty film or microscopic particles will need to be cleaned at high frequencies. The mid-range 40 khz ultrasonic transducer combines the most desirable features of both extremes.

In cleaning applications an ultrasonic transducer operating at 40 kHz can effectively clean industrial devices, machined parts, ceramics, jewelry, hard disk drive parts, wires and glass parts such as lenses. Both light films heavy contaminations are effectively removed without damaging the surface of the parts that are cleaned.

Kajio’s 40 khz Ultrasonic Transducer is available in immersible, bolt-on, and tank-mounted configurations. To learn more about the 40kHz ultrasonic transducers, read the main article on Kaijo’s website entitled “Why 40kHz Ultrasonic Transducers Are Used by Manufacturers in Cleaning Applications.”

Why a Mini Ultrasonic Generator System May Be the Best Choice for Your Device Cleaning Requirements

Ultrasonic cleaning is a fast, effective, practical, and environmentally-friendly alternative to cleaning objects using harsh chemicals and scrubbing. An ultrasonic generator with low ultrasonic frequency can produce large cavitation bubbles which clean stains and impurities with robust action while a high-frequency cleaning produces smaller cavitation bubbles and less intense cleaning action, ideal for gentler cleaning tasks.

Kaijo's Quava Mini ultrasonic generator is able to clean small parts using a wide frequency range depending on the cleaning task, making it ideal for all-purpose cleaning. The Quava Mini can be used by facilities that either clean a variety of components or have specific cleaning requirements.

The Quava Mini ultrasonic generator is available in two models. The low frequency provides either 26/78/130 kHz or 38/100/160 kHz at up to 50 W while the high frequency model produces 200/430/950 kHz or 1.6 MHz at up to 100 W. For a complete range of low and high frequencies an installation requires either the low range generator with two multi-frequency transducers or the high range generator with four multi-frequency transducers.

The Quava Mini has an LED display for precise control of the power brought to the transducer. Power can be different in steps of 0.1 W for precise control of cleaning power. For the low-frequency model, several frequencies can be adjusted without changing the system configuration. For the high-frequency model, the transducer is changed to meet the selected frequency. A low frequency produces large cavitation bubbles for a more intense cleaning action while a high frequency produces smaller bubbles for gentler cleaning. By increasing the power delivered to the transducer more bubbles are produced at a given frequency.

You can learn more about Kaijo’s Mini ultrasonic generator and cleaning system by reading the main article on Kaijo’s site titled “Why a Mini Ultrasonic Generator System May Be the Best Choice for Your Device Cleaning Requirements”.

Why a Mini Ultrasonic Generator System May Be the Best Choice for Your Device Cleaning Requirements

Ultrasonic cleaning is a fast, effective, practical, and environmentally-friendly alternative to cleaning objects using harsh chemicals and scrubbing. An ultrasonic generator with low ultrasonic frequency can produce large cavitation bubbles which clean stains and impurities with robust action while a high-frequency cleaning produces smaller cavitation bubbles and less intense cleaning action, ideal for gentler cleaning tasks.

Kaijo's Quava Mini ultrasonic generator is able to clean small parts using a wide frequency range depending on the cleaning task, making it ideal for all-purpose cleaning. The Quava Mini can be used by facilities that either clean a variety of components or have specific cleaning requirements.

The Quava Mini ultrasonic generator is available in two models. The low frequency provides either 26/78/130 kHz or 38/100/160 kHz at up to 50 W while the high frequency model produces 200/430/950 kHz or 1.6 MHz at up to 100 W. For a complete range of low and high frequencies an installation requires either the low range generator with two multi-frequency transducers or the high range generator with four multi-frequency transducers.

The Quava Mini has an LED display for precise control of the power brought to the transducer. Power can be different in steps of 0.1 W for precise control of cleaning power. For the low-frequency model, several frequencies can be adjusted without changing the system configuration. For the high-frequency model, the transducer is changed to meet the selected frequency. A low frequency produces large cavitation bubbles for a more intense cleaning action while a high frequency produces smaller bubbles for gentler cleaning. By increasing the power delivered to the transducer more bubbles are produced at a given frequency.

You can learn more about Kaijo’s Mini ultrasonic generator and cleaning system by reading the main article on Kaijo’s site titled “Why a Mini Ultrasonic Generator System May Be the Best Choice for Your Device Cleaning Requirements”.

What Ultrasonic Transducers Do in an Ultrasonic Cleaning System

Ultrasonic cleaning systems consist of ultrasonic transducers, cleaning tanks, and generators. The transducers are immersed in the cleaning solution and produce the cleaning action from the electric signal from the generator. When the frequency signal rises and falls, the transducers vibrate and produce compression waves in the cleaning solution. These compression waves will generate cavitation bubbles that will perform the cleaning action.

The immersion of the ultrasonic transducers into the cleaning solution can be done in two ways:

 Immersible ultrasonic transducers - These self-contained, sealed transducers that are connected to any Kaijo ultrasonic generator by a cable. They are usually placed on any existing tank which contains the cleaning solution and the object to be cleaned.

The immersible ultrasonic transducers are available at ratings of up to 1200 W and at frequencies of 26kHz, 38kHz, 78kHz, 100kHz, 130kHz, and 160kHz. Their ease of use, flexibility, and versatility make immersible transducers ideal for facilities that have a wide range of ultrasonic cleaning requirements.

Bolt-on or Mounted ultrasonic transducers - Unlike immersible transducers which are usually placed anywhere in the existing cleaning tank, the bolt-on or mounted transducers are fixed at the bottom or the side of the tank. They can also be mounted at any desired location on the tank.

They are available at ratings of up to 1200 W and at frequencies of 26kHz, 38kHz, 78kHz, 100kHz, 130kHz, 160kHz, 200kHz, 430kHz, 750kHz, and 950kHz. These transducers work well with Kaijo Quava, Phenix Legend, and Phenix III generators and they can also be installed in any ultrasonic bath or tank.

If your application calls for either fixed bolt-on or immersible transducers, Kaijo can propose a custom solution that will meet your needs. For further information read the main article on Kaijo’s website titled “What Ultrasonic Transducers Do in an Ultrasonic Cleaning System”.  

Selecting Ultrasonic Parts Cleaners for Your Industrial Cleaning Application

Ultrasonic cleaners work by producing ultrasonic acoustic waves into a cleaning solution. As the waves go into expansion phase, the low pressure yields cavitation bubbles in the liquid while the following compression phase collapses the bubbles suddenly. The bubbles act as cleaning agents that remove impurities and contamination from the surface to be cleaned. Kaijo’s ultrasonic parts cleaners produce the cleaning results that are needed quickly and cost-effectively.

Ultrasonic parts cleaners such as those using the Phenix III ultrasonic generator operates at low frequencies (26 kHz or 38 kHz) which are suitable for cleaning robust parts with stable surfaces such as ceramic, glass, medical devices, jewelry and machined parts. Systems as those based on the Phenix III generator are suitable for general cleaning in a manufacturing environment that does not deal with delicate parts or devices.

High-frequency ultrasonic cleaners are used for cleaning delicate parts such as printed circuits, semiconductor components, optical components and precision-machined parts. Such fragile parts could be easily damaged by robust bubble action found at low-frequency ultrasonic cleaners (26 kHz or 38 kHz) and require the removal of light surface contamination.

For cleaning in both high and low frequencies, Kaijo Quava ultrasonic cleaners are able to adjust varying frequencies and powers to deliver the specific cleaning intensity and power needed for certain application.

Production managers in manufacturing plants that have part cleaning requirements need to determine whether they should use a low-frequency ultrasonic cleaner for cleaning robust parts, a high-frequency ultrasonic cleaner for delicate parts, or a general purpose cleaner with both high and low frequencies. No matter their choice, Kaijo’s ultrasonic parts cleaners can cover all of their needs. For further details read the main article on Kaijo’s website titled “Selecting Ultrasonic Parts Cleaners for Your Industrial Cleaning Application”.  

How Ultrasonic Tanks Are Used in Industrial Cleaning Applications

Industrial cleaning systems that use ultrasonic technology can clean a variety of parts and materials without the use of harsh chemicals or harsh scrubbing.

Ultrasonic tanks hold the cleaning solution and the object to be cleaned, and are mounted with traducers which produce the ultrasonic signal. Ultrasonic cleaning is especially ideal for cleaning parts like glass, ceramics, optical components, medical devices, and machined parts.

Ultrasonic cleaners generate ultrasonic acoustic waves into a cleaning solution. The ultrasonic waves generate cavitation bubbles that form and collapse at the ultrasonic frequency. The object to be cleaned is immersed in the cleaning solution inside the tank. These cavitation bubbles remove impurities and contamination from the surface of the object. Usually, it takes about 10 minutes, and even parts with complicated surface can be cleaned thoroughly.

Kaijo's ultrasonic tanks and baths are designed specifically for use in ultrasonic cleaning applications. They are resistant to ultrasonic waves and support the transducers in their cleaning action.

The tank has a stainless-steel body for excellent durability and comes in standard and customized sizes. Tanks with transducers and generators are available in 10 different frequency options. Lower frequencies produce bigger cavitation bubbles which make them suitable for robust cleaning on objects with stable surfaces. Higher frequencies produce smaller bubbles which make them ideal for gentle cleaning on delicate objects.

Kaijo’s ultrasonic baths and cleaners provide a powerful and cost-effective solution to manufacturers. They eliminate the need for harsh chemicals and the rough mechanical scrubbing required for traditional cleaning solutions. For more details read the main article on Kaijo’s site titled “How Ultrasonic Tanks Are Used in Industrial Cleaning Applications”.

How Kaijo's Ultrasonic Cleaning Generator Improves the Manufacturing Process

Ultrasonic cleaning generators create an electrical signal that activates the transducers, which in turn convert the electrical signal into ultrasonic waves in the water (or cleaning liquid) in the tank. The ultrasonic waves then produce cavitation bubbles that collapse and appear again with the frequency of the ultrasonic cleaning generator. The action of these bubbles creates a powerful scrubbing action which helps in removing surface impurities from the items that are being cleaned.

Ultrasonic cleaning is clean and environment-friendly, and also quick compared to other cleaning technologies. Small and mid-size businesses will definitely benefit from this cleaning technology as it helps in boosting productivity by cleaning products before being offered on the market, at reduced cost.

While other cleaning methods require the use of hash chemicals, Ultrasonic cleaning generators effectively clean without chemicals or with just with a benign detergent solution. Kaijo’s Phenix Legend Series generators can produce a vast range of frequencies to suit different cleaning applications.

·         Lower frequency cleaning - produces large cavitation bubbles with high cleaning energies and intensive cleaning action. Kaijo Phenix Legend models with 38 kHz and 78 kHz are ideal for this type of cleaning

·         Higher frequency cleaning - produces smaller bubbles with less energetic and intensive cleaning action, ideal for gentler and delicate cleaning tasks. Kaijo Legend Phenix models produce 100 kHz, 130 kHz or 160 kHz fall in this category.

Kaijo’s Phenix Legend Ultrasonic cleaning generator, adjusted at the right frequency, can deliver the exact type of cleaning action required for a particular application, thus making cleaning more efficient.

Cleaning parts with irregular surfaces is sometimes challenging. Chemicals often diffuse slowly in holes or crevices and mechanical cleaning cannot reach deep crevices. Using Kaijo's Water Resonance System with an ultrasonic cleaning generator will remarkably improve the cleaning action by conditioning the water. This produces a more even distribution of the bubbles for effective cleaning power which can be five times better than that of the cleaning systems without water resonance. Learn more by reading the complete article “How Kaijo’s Ultrasonic Cleaning Generator Improves the Manufacturing Process.”

How an Ultrasonic Cleaning System Works and the Benefits It Provides to Manufacturers

An ultrasonic cleaning system can significantly improve the productivity of many businesses and manufacturers. Such systems remove impurities and surface matter from components and clean products during the manufacturing process.

How does an ultrasonic cleaning system work? A turnkey ultrasonic cleaning system uses a generator and one or more transducers along with a tank. An ultrasonic generator produces an electric signal (at different frequencies) and activates the transducers. The transducers then transform the electric signal into ultrasonic waves in the water in the tank. The water may have cleaning solutions to improve the ultrasonic cleaning process.

When the transducers generate compression waves in the water cavitation bubbles form in the liquid. These bubbles collapse and form again between the compression peaks. The formation and collapsing of bubbles create a robust scrubbing action when in contact with the item to be cleaned.

Kajio's Phenix III Ultrasonic Cleaning System runs at 26 kHz or 38 kHz and delivers up to 1200 Watts of cleaning power. It can clean on either lower or higher frequencies depending on the type of cleaning action required.

The system comes as the Phenix III ultrasonic generator with a stainless steel cleaning tank that already has transducers installed. It is cost-effective and available in four models with outputs at two frequencies and with 600W or 1200W power options. The cleaning tank also comes in different sizes, the biggest being 4.5 cubic feet. The ultrasonic cleaning systems are developed for low noise as well as no erosion for the parts and components to be cleaned.

Kajio's ultrasonic cleaning systems offer a cost-effective, quick and efficient solution for small and mid-size businesses and manufacturing plants. You can learn by reading the blog article titled “How an Ultrasonic Cleaning System Works and the Benefits It Provides to Manufacturers”.

How Industrial Ultrasonic Cleaners Are Used in Industry

Industrial ultrasonic cleaners offer precision in cleaning parts and components without the use of harsh chemicals. Kajio provides a wide range of industrial ultrasonic cleaners and equipment, such as the Phenix III, enhance industrial cleaning processes.

In order to be effective Industrial ultrasonic cleaners need to deliver enough power for tough cleaning applications as well as gentler cleaning action for delicate parts requiring precise cleaning. Kajio’s Phenix III turn-key solution provides cleaning over a frequency range of 26 kHz to 38 KHz with power adjustable in ten steps up to 1200 Watts. Operators can adjust the cleaning action to provide exactly the intensity required to adequately clean of a particular part without eroding its surface.

Industrial ultrasonic cleaners can work using a pure water environment, although for some cleaning applications, solvents may be added to improve cleaning performance. In either case, the use of harsh and hazardous chemicals to remove contaminants is not required.

The benefits of Kaijo’s Industrial Ultrasonic Cleaners and equipment include:

·         Provides solutions to industrial cleaning problems using ultrasonic technology

·         Powerful cleaning with selectable frequencies with up to 1200 Watts of power

·         Uses an environmentally-friendly process with no harsh chemicals

·         Cleaning systems are available in easy-to-install and use turn-key solutions

·         Adjustable output and remote operation available on certain models

Kaijo is a global manufacturer of industrial ultrasonic cleaners and equipment and has been in the forefront as a leading contributor in the use and innovation of ultrasonic cleaning technology. For more details read the blog on the company site titled “How Industrial Ultrasonic Cleaners Are Used in Industry”. 

How High Power Ultrasonic Generators Provide Precise Cleaning for Industry Applications

Kajio’s Quava high-power ultrasonic generator is used in manufacturing operations that require precise cleaning of many different kinds of parts and components.

These cost-effective machines can clean using a variety of frequencies:

·         Low frequency (26 KHz or 36 KHz) - creates large cavitation bubbles that release high energy when they collapse. This frequency range enables removal of stubborn impurities from the surface of rigid and stable components, and is suitable for cleaning parts like medical tools, circuit boards, and ceramic components.

·         Higher frequency (100 KHz) - creates smaller bubbles and the energy applied to the surfaces of components is lower. This is suitable for cleaning more delicate surfaces like hard disk drive components and optical parts.

·         Highest frequency (750 KHz and 950 KHz) – this suitable for cleaning the most delicate surfaces that include finely machined components or semiconductors.

In addition to cleaning at different frequencies, the Quava high power ultrasonic generator can also adjust the power delivered to the cleaning solution (reaching up to 1200W). The high power capacity allows operators to adjust both the cleaning bubble energy and delivered power to match with the requirements of their application.

The benefits of the Quava High Power Ultrasonic Generator include:

· Improved cleaning during the manufacturing process 

· High quality and reliable industrial equipment at competitive pricing

· Cost effective and easy to use compared to chemical cleaning methods

· No field calibration needed

· Adjustable frequencies to fit your application requirements

The Quava high power ultrasonic generator is ideal for a manufacturing environment requiring a versatile ultrasonic cleaning unit. For more information read the blog article published on the site titled “How High Power Ultrasonic Generators Provide Precise Cleaning for Industry Applications”.